Custom Manufacturing

Fuel Cells Etc is here to help you through every step of your electrochemical R&D process. From membrane and catalyst selection all the way through to testing, our top technical team is happy to create whatever you need in order to complete your design with no minimum order quantity. We make MEAs for just about any PEM use imaginable, including: Electrolyzers, Hydrogen/Air and Hydrogen/Oxygen Fuel Cells, Direct Methanol Fuel Cells and Reversible Fuel Cells/Electrolyzers and numerous other applications. Contact us to get started!

What we manufacture

Custom XT Ion Membranes

Fuel Cells Etc supports in-house, USA-based membrane manufacturing for custom electrochemical applications. We can develop and produce custom membranes to meet your specifications, including tailored thickness, chemistry, sheet size, and die-cut geometry, with reinforced or self-supporting constructions as appropriate for your design and operating conditions.

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Custom XT catalysts

Our in-house XT catalyst manufacturing capabilities include precious-metal electrocatalysts in the IrRuOx, IrOx, and RuOx classes, along with custom catalyst formulations and metal loadings. We can work from your target composition and performance requirements to make custom catalysts for customer specifications and R&D programs.

Need a fully custom membrane, catalyst, or membrane/catalyst combination? Our technical team can collaborate from early R&D through production, with a 5 gram minimum for custom catalyst orders, so you can order what your project requires.

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Coated electrodes & MEAs

Some of our custom Membrane Electrode Assemblies and Gas Diffusion Electrodes include:

  • Non-standard membrane/dispersion combinations
  • Specialized metal loadings
  • Custom size and die-cut membranes
  • Specialty post-coating
  • Custom gasketing
  • Atypical catalysts and catalyst combinations

Our team can make Single-Sided Catalyst Coated Membranes, 3-Layer Catalyst Coated Membranes, 5-Layer Membrane Electrode Assemblies, catalyst coated Gas Diffusion Electrodes and 7-Layer Membrane Electrode Assemblies with your preferred gasket material. Fuel Cells Etc specializes in making MEAs in any size, shape and quantity required.

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Beyond the electrode

Aside from our MEAs and GDEs, we offer a variety of other products that will round out your project needs. From vacuum table to testing hardware, testing fixtures to cell voltage monitoring, Fuel Cells Etc has got all of the research and development products to bring your project to life. Contact us today for more information on your electrochemical research & development.

Our Fuel Cell Design & Manufacturing Solutions

  • Bipolar plate manufacturing and assembly
  • Membrane Electrode Assembly (MEA) framing and liquid injection mold sealing
  • Fuel cell stacks and system assembly

If you have an idea for a custom fuel cell or electrolyzer component, reach out to our team and we will be happy to work with you!

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